To support its global mission, ACI HealthCare Limited has established a state-of-the-art pharmaceutical manufacturing campus spanning approximately 37 acres in Sonargaon, Narayanganj, about 35–40 kilometers from Dhaka.
Through this facility, ACI HealthCare Limited is positioned to contribute to global pharmaceutical supply chains to deliver reliable product quality, regulatory confidence, and sustainable access to medicines across diverse markets.
ACI HealthCare Limited operates a digitally enabled manufacturing environment where engineering systems, automation platforms, and quality frameworks are seamlessly integrated to ensure precision, control, and regulatory compliance across all operations. The facility is designed to support end-to-end data visibility, lifecycle traceability, and consistent process performance in alignment with global pharmaceutical expectations.
Our operational backbone combines enterprise-level systems with advanced process monitoring and environmental control technologies. Digital infrastructure supports compliant electronic data management aligned with international requirements for data integrity, including regulatory expectations such as 21 CFR Part 11 and EU Annex 11. Process and utility systems are continuously monitored through centralized platforms, enabling real-time control, performance tracking, and proactive risk management.
Engineering systems are designed to maintain controlled manufacturing environments, supported by integrated monitoring of critical parameters, automated cleaning systems, and pharmaceutical-grade equipment construction standards. The use of high-quality materials, such as 316L stainless steel in product-contact components, ensures durability, cleanability, and compliance with GMP requirements.
These systems operate within a structured quality and continuous improvement framework, ensuring that manufacturing processes remain robust, reproducible, and audit-ready. By combining digital integration, engineering excellence, and disciplined quality practices, ACI HealthCare Limited establishes a modern manufacturing ecosystem capable of supporting regulated markets and future technological advancements.
Our manufacturing platform is engineered to deliver consistent, compliant, and scalable production for highly regulated international markets. Every operation is executed within strictly controlled environments and governed by a comprehensive quality framework that ensures end-to-end reliability from initial development through full-scale commercialization. Key pillars of our operational excellence include:
Our manufacturing platform integrates precision engineering with advanced automation to ensure consistent and high-quality production. We utilize controlled processes, real-time monitoring, and data-driven systems to enhance accuracy, reproducibility, and operational efficiency. Validated automated workflows minimize variability, support regulatory compliance, and enable reliable scale-up.
Our approach is guided by integrated Quality by Design (QbD) principles, embedding quality into development from the outset. We apply science- and risk-based methods to define CQAs and CPPs, with Design of Experiments (DoE) enabling data-driven optimization and process understanding. This ensures robust control strategies, consistent performance, and lifecycle reliability.
Our operations are governed by stringent environmental and compliance controls to ensure safe and GMP-aligned manufacturing. We maintain classified cleanroom environments supported by validated HVAC systems, controlled airflows, and continuous environmental monitoring. Robust contamination control strategies including validated cleaning and sanitization procedures, personnel gowning protocols, and access control ensure product integrity and minimize cross-contamination risks.